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Course Details

£400 +vat Duration: 1 day Location: Open or Onsite   Discount available on multiple signups.

Available Training Courses

5S and Visual Management SMED Changeovers Introduction to Lean Kanban Total Productive Maintenance (TPM) Process Mapping Value Stream Mapping The 7 Wastes Lean Practitioner Kaizen Blitz Workshop     Online Training Courses 5S and Visual Management SMED Changeovers Introduction to Lean Kanban Total Productive Maintenance (TPM) Process Mapping Value Stream Mapping The 7 Wastes Lean Practitioner

100% Effective Maintenance – Total Productive Maintenance (TPM)

Overview / who should attend and why?

As part of any Lean deployment, reduction in inventory program or attempt to become more efficient in manufacturing requires the ability to have machinery, which is reliable, and doesn’t breakdown or let you down.  Total Productive Maintenance can help you to eliminate unwanted breakdowns, ensure that the up time of machines is as high as possible, reduce maintenance costs, increase machine efficiency, help to implement team working between functions.  Based on techniques used all over the world the course outlines the importance of TPM to any organisation.  It then shows how to measure performance and understand where your issues are, then the tools and methodologies associated with TPM.  If you are in anyway involved in maintenance or production efficiency then this course is for you.

Course Objectives

• To explain the importance of TPM in any organisation
• To enable delegates to understand the methodology for applying TPM
• To understand how to implement a TPM program in your organisation
• To demonstrate the benefits of TPM and how to calculate them in your organisation
• To understand the people aspects of deploying TPM in your organisation
• To understand common mistakes and how to overcome them

Course Content

• Introduction and admin
• Why is TPM essential in today’s business
• The history of TPM
• How to measure your current performance levels – Overall Equipment Effectiveness (OEE)
• Analysing and understanding performance data
• Methodology’s and tools associated with TPM
• Autonomous maintenance the people side of TPM
• How to calculate the benefits of TPM to your organisation
• Common mistakes and how to overcome them 
• How to deploy a TPM program in your business
• Wrap up

Benefits of attendance

• Increased machine utilisation leading to improved production availability and performance
• It provides a life long plant maintenance programme
• It reduces plan maintenance costs
• It provides a more flexible working environment through multi-skilling
• It will improve on time delivery and available to promise
• Enable the delegate to understand and implement TPM
• Understand how TPM can be linked to other plant improvement initiatives

Costs / Duration and Location

• The cost of this training course is £400 per day
• The duration is one day 9:00 till 16:00
• Location will be determined by requests